EPS Concrete Sandwich Wall Panel Production Line

Model NO.: WLFM Voltage: 380 Volts AC. 3 Phase Current: 130A Pressure: 550 to 700 Kpa Panel and Profile: See Attachment. Lower Coil: 0.5-.06mm, 280MPa Feature: Metal Panel, Environmental, Light Weight, Fireproof Customized: Customized Transport Package: Wooden Cases Origin: China Certification: ISO9001, SGS Frequency: 60 Hz Power: About 45kw Solidify: 1.2 M3 /Min Top Coil: 0.5-0.6mm, 280MPa Laminating Speed: at 1-3m/Min Grade: 3 Trademark: WILLINGIN′T Specification: CE& ISO9001 Shutter Door Roll Forming  Machine
 Brief  Introduction 
wl-eps laminator for corrugated Sandwich Panel is a integrated production line consisting of a  Roll Forming Machine and a sandwich penal laminating system. The roll forming machine and the laminating system can be operated separately. The roll forming machine is consists of uncoiler, main body. The laminating system is consists of feeding, glue, heating, laminating and post-cutting.
The whole machine is under control of PLC.
The line can produce single corrugated sheet, and can also laminate the sandwich panel with EPS.
The suitable material is colored Galvanized steel sheet with height 0.4-0.6mm,the inserted material is EPS.
 

   Components and Functions

Standard Decoilers	For use with 1200±5 mm wide steel coil sheet up to 5 tons in weight. The coil holder is supplied with two supporting wood and expanding mandrels. It is un-powered. The Max. outer diameter is 1260mm,the inner diameter is 500mm or 600mm.
Hydraulic Station	To supply the power for cutting, it is off work when the cutting stop
Consecutive Laminating Body	Consists of guiding, laminating, glue providing, glue scraping, heating, auto cutting and controlling.
Coil Guiding equipment	When the coil sheet come the laminator, the guiding system ensures the sheet to the correct position.
Pre-heating system	Before glue scraping, the coil sheet will be heated in this system.
Guiding roller core	When the EPS fed to the machine, the guiding roller will guide the EPS to the laminating cabinet, the roller core will go the cabinet too. This makes the EPS closer to the top and lower coil sheet, thus make the finished panel more solid.
Glue Providing	There are 4 drum stand, with proportion at 60:40 ( the glue is provided by the buyer, and the quality shall be meet the speed at 3-4 meters per minute). The glue will scraping at 4 directions,  this guarantees the glue can be supplied at different speed. This part is operated separately.
Glue Filling Pad	The pad is in to-and-fro movement, there are air cushions on the concrete pad.
Heater	To open the heating pipe or not and how many pipes to open, is depend on the temperature and the solidify time of glue. The heater is to heat the top and lower coil sheet at appropriate temperature in laminating
Cutting system ( for laminating use )	In production, when the sandwich panel meet the set length, the system will cut the panel with milling cutter. (also  equipped with another set of straight cutter)
PLC Control System	Main components imported from Mitsubishi. All language in English.
Supporting Table	The finished panel will come out to the table.
Safety Guard	All the chains and sprockets are covered with a guard. this will prevent the workers from injured
C-shaped groove-making equipment	This equipment is prepared for making the mineral wool sandwich panel
Groove-making equipment for EPS	To make the grooves of the EPS, make it possible for the buyer to produce the rabbet joint sandwich panel.
Edge cutting equipment	To amend the edge of the EPS after the panels are laminated.

Working Flow

feed the lower coil sheet   ---- sheet guiding  ----- glue adding ----- feed the top coil sheet ------ sheet guiding ----- folding ----- g;lue adding-----feed EPS panel ------- add glue to EPS panel ----- upper and lower roller of the laminator tighten and roll ------- heating  -------  groove making------post cutting  (under control of  PLC, adopt encoder to meet the set length, automatic cutting) -------- sandwich panel come to the supporting table


Standard Equipment of Machine:

1	Manual Uncoiler	1set
2	Infeed Guide	1set
3	Roll Forming Station	1set
4	Rectifying Device	1set
5	Post-cut Equipment	1set
6	Hydraulic Station	1pc
7	PLC Control Console	1pc
8	Product Support Table	2pcs
9	Spare Parts	1box

We are a manufacturer in China
we can make the machine as per as your request.
About the machine,
we need you to provide us informaton,
1. profile drawing and size of product (model), 
2. steel thickness range,
3. coil width,
4. steel stress, 
5. requirements for configuration.

For price and other details, we welcome you to inquire us. 

Please Contact Miss. Lucy
 

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Product Categories : EPS Sandwich Panel Line